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Power Cycling & 
Test Systems

Power up your confidence: Reliable testing solutions

Our Power Cycling and Test Systems are used for a wide range of testing, charging and development activities associated with advanced batteries, fuel cells, ultra capacitors, hybrid energy systems, motors, generators, uninterruptible power systems, and powertrain components.

 

With a full power range (+/-5kW to +/-1MW) of bi-directional DC equipment, our Power Cycling and Test Systems can handle virtually any DC supply or load requirement. In addition, Webasto systems can emulate any drivetrain component, enabling the testing of individual components or partial drivetrains accurately and realistically, allowing true hardware-in-the-loop testing.

 

Our equipment provides unparalleled reliability and up-time – our original equipment is still in use after 30 years of service.

Advantages of Power Test Systems

Ensure operational reliability and safety

Power test systems and equipment help identify potential issues in electrical systems before they lead to costly breakdowns or safety hazards. By testing components and systems under controlled conditions, you can proactively address problems and ensure everything is functioning as intended.

Improve efficiency and performance

Power test systems and equipment can help you optimize the performance of your electrical systems. By identifying areas of inefficiency or power loss, you can take steps to improve system performance and reduce energy consumption.

Reduce downtime and maintenance costs

By catching problems early, power test systems and equipment can help you avoid costly downtime and repairs. Preventive maintenance is always cheaper than corrective maintenance, and power testing can help you identify issues before they become major problems.

Peace of mind

Knowing that your electrical systems are functioning properly can give you peace of mind. Power test systems and equipment can help you ensure that your systems are safe, reliable, and efficient.

Product overview Power Cycling & Test Systems

  • I-TS-3870

    State-of-the-art DC source / sink. Depending on requirements, the system can be used in single, serial or parallel mode. Voltages of up to 1500 V are possible in serial mode.
  • MI-TS-3871

    Multi-channel system for energy-saving tests and simulations. Two or four outputs, up to 1200 V and 1200 A per output (without galvanic isolation between the DC outputs).
  • 900 EX

    The most advanced high power test system for use in testing and emulating a wide variety of active and passive loads.
  • ABC-170 / 170 CE

    Power processing system used to meet fuel cell testing and sinking power needs. Originally developed for fuel cell testing applications and for systems that require additional sinking power.
  • ABC-150

    Dual channel cycling station. The ABC-150 offers power up to 125 kW, with a voltage range of 8 to 445 VDC and a current range of ±530 ADC.
  • MT-30

    The MT-30 is an economical solution ideal for testing smaller applications such as battery modules, fuel stacks, partial modules and smaller components.

Case study: Enhancing battery innovation with Webasto equipment

The Battery Innovation Center (BIC) stands at the forefront of advancing battery technology, driving progress in electric vehicles, energy storage grids, and commercial applications. Established 11 years ago, to support the Department of Defense, BIC has expanded its focus to the commercial sector. To continue leading in battery innovation, BIC needed reliable, high-performance equipment for testing and development. For this, they turned to Webasto.

More solutions

Battery solutions

Battery Solutions for OEM

Webasto excels in crafting personalized battery systems, showcasing remarkable flexibility to meet diverse customer needs. Specializing in tailored solutions for both passenger and commercial vehicles, we adeptly deliver customized or build-to-print battery solutions with precision and success.
Battery production

Standardized Battery & Thermo Management

With our standard portfolio you can start directly with the electrification and get started even with small quantities. Our products come directly from seriesproduction with all important certifications.
Standardized Battery & Thermo Management Solutions