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Power Cycling & 
Test Systems

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Advantages Product overview

Power up your confidence: Reliable testing solutions

Our Power Cycling and Test Systems are used for a wide range of testing, charging and development activities associated with advanced batteries, fuel cells, ultra capacitors, hybrid energy systems, motors, generators, uninterruptible power systems, and powertrain components.

 

With a full power range (+/-5kW to +/-2.6MW) of bi-directional DC equipment, our Power Cycling and Test Systems can handle virtually any DC supply or load requirement. In addition, Webasto systems can emulate any drivetrain component, enabling the testing of individual components or partial drivetrains accurately and realistically, allowing true hardware-in-the-loop testing.

 

Our equipment provides unparalleled reliability and up-time – our original equipment is still in use after 30 years of service.

Advantages of Power Test Systems

Ensure operational reliability and safety

Power test systems and equipment help identify potential issues in electrical systems before they lead to costly breakdowns or safety hazards. By testing components and systems under controlled conditions, you can proactively address problems and ensure everything is functioning as intended.

Improve efficiency and performance

Power test systems and equipment can help you optimize the performance of your electrical systems. By identifying areas of inefficiency or power loss, you can take steps to improve system performance and reduce energy consumption.

Reduce downtime and maintenance costs

By catching problems early, power test systems and equipment can help you avoid costly downtime and repairs. Preventive maintenance is always cheaper than corrective maintenance, and power testing can help you identify issues before they become major problems.

Peace of mind

Knowing that your electrical systems are functioning properly can give you peace of mind. Power test systems and equipment can help you ensure that your systems are safe, reliable, and efficient.

Product overview Power Cycling & Test Systems

  • 900 EX

    900 EX power test system for EV and heavy vehicle battery/drivetrain testing — regenerative, bi-directional, scalable to ±1 MW; Webasto global systems partner
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    Webasto high-voltage power cabinet for EV charging systems Webasto high-voltage power cabinet for EV charging systems

  • ABC-600

    Power Test System ABC-600 high-voltage cycling station for R&D and EV battery testing, 150 kW bidirectional power, 8–600 V DC, precise control & safety
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    Webasto industrial test cabinet on blue digital network background Webasto industrial test cabinet on blue digital network background

  • ABC-170 / 170 CE

    Webasto systems partner Power Test System ABC-170 / 170 CE — dual‑channel cycling with bi‑directional sinking up to -170 kW, >92% efficiency, control and safety
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    High-voltage battery rack with power electronics and cooling modules on a digital backdrop, showcasing Webasto electrification and thermal systems. Webasto electric vehicle thermal management cabinet on blue background

  • ABC-150

    ABC-150 power test system by Webasto, dual-channel 125 kW battery cycling with bidirectional DC supply/load for automotive and aerospace testing
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    Dual-rack electronic test bench with control panels and power interfaces for battery pack performance and thermal-system validation in vehicle electrification. Webasto diagnostic test cabinet on blue digital lab background

  • I-TS-3870

    Webasto I-TS-3870 power test system - single-channel tester for batteries, fuel cells & powertrains to 1200 V/1200 A, 1.3 MW, PLd safety and interfaces
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    White high-voltage power cabinet for electrified vehicles with digital network graphics, conveying Webasto system integration in thermal management and charging. Webasto stationary battery storage cabinet for EV systems

  • MI-TS-3871

    Power Test System MI-TS-3871 - multi-channel battery, fuel cell and powertrain tester 1200 V/1200 A, PLd safety, scalable to system-level testing
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    White multi-bay high-voltage power cabinet on a digital network background, highlighting Webasto’s vehicle-electrification and battery system integration. Webasto high-voltage power cabinet on digital tech background

  • I-TS-3872

    I-TS-3872 Power Test System — high-dynamic bidirectional DC source/sink for battery, fuel cell and powertrain testing up to 1200 V/1200 A, scalable, PLd safe
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Case study: Enhancing battery innovation with Webasto equipment

The Battery Innovation Center (BIC) stands at the forefront of advancing battery technology, driving progress in electric vehicles, energy storage grids, and commercial applications. Established 11 years ago, to support the Department of Defense, BIC has expanded its focus to the commercial sector. To continue leading in battery innovation, BIC needed reliable, high-performance equipment for testing and development. For this, they turned to Webasto.

Download case study (.pdf)

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